How We Build
Your Products
From your specification sheet to your warehouse — every step documented, ISO-certified, and designed to protect your brand, your IP, and your timeline.
Enquiry & Specification Review
Submit your requirements via our quote form or email. Our team reviews your spec sheet, volumes, timeline, and brand direction — responding within 1 business day with a preliminary quotation and any clarifying questions.
- →Product line selection or full custom specification
- →Estimated volumes and delivery schedule
- →Graphic brief or design files (if available)
- →Certification and labelling requirements
Quotation & NDA Agreement
We issue a formal quotation covering unit pricing, MOQ confirmation, lead time, and payment terms. An NDA is signed before any proprietary design files are shared. Once agreed, a purchase order is raised.
- →Itemised unit pricing and tooling costs (if applicable)
- →NDA and full IP protection in place
- →Payment terms: typically 30% deposit, balance before shipment
- →Written production schedule confirmation
Core & Material Preparation
Wood cores are precision-milled on our CNC machines to exact weight and flex specifications. Our in-house R&D has optimised core construction across 120,000+ units — delivering proven weight, elasticity, and performance results.
- →3 CNC wood processing machines + smart laser cutter for ±0.1mm precision
- →Six core wood species available: Aspen, Aspen Microblock, Maple, Paulownia, Fir, Balsa
- →Multi-species blended cores (bamboo/aspen/paulownia) for snowboard lines
- →Carbon stringer, titanal laminate, and natural flax fibre layup preparation
Graphic & Topsheet Production
Brand graphics are produced using full sublimation, screen printing, or foil methods. Topsheets are produced to your material specification. Pre-production proofs are submitted for brand approval before lamination begins.
- →Full sublimation for photo-quality graphics
- →Screen print for clean brand / logo applications
- →Custom sidewall colour and edge graphics
- →Pre-production proof approval before lamination
Product Assembly
Over 100 dedicated assembly machines press, laminate, and shape each product. Our smart laser cutter ensures profiles and shapes meet exact specification. Boot uppers are injection-moulded; liners heat-formed; pole shafts precision-trimmed.
- →100+ dedicated ski and snowboard assembly machines
- →Smart laser cutter for edge profiles and shapes
- →Boot shell injection moulding — variable-thickness TPU construction
- →Pole shaft lamination: Carbon Web, composite, and aircraft-grade 7075 aluminium
Three-Gate Quality Control
Every unit passes three quality gates before packaging: self-check by the production operator, in-process inspection by line supervisors, and final inspection by our dedicated QC team. ISO 9001:2015 governs 30–40 checkpoints per unit.
- →Gate 1 — Operator self-check at each production stage
- →Gate 2 — In-process supervisor inspection
- →Gate 3 — Final QC team: 30–40 checkpoints per unit
- →Defective units documented, removed, and rectified before shipment
Packaging & Export
Units are packaged in your custom branded cartons or our standard export cartons. AEO-certified customs clearance speeds up export processing. We provide full shipping documentation, commercial invoices, and certificates of origin.
- →Custom branded or standard export carton options
- →AEO customs certification — expedited clearance, reduced inspection frequency
- →Full shipping documentation pack provided
- →Tracking from factory to destination port
30–40 Checkpoints.
Every Unit.
Our Three-Gate QC system runs concurrently with production — not as an afterthought. ISO 9001:2015 governs every checkpoint. Any unit that fails a gate is pulled, documented, and rectified before packaging.
Sample QC Checkpoints
+ 22–32 additional checkpoints per unit
Explore What We Build With
Six core wood species, seven profile types, five base grades, and a full suite of advanced reinforcement technologies. See the complete breakdown of our manufacturing capabilities.
Seasonal Order Calendar
Missing the placement window for your target season means waiting a full year. Plan backwards from your retail delivery date using this reference.
New mould tooling, custom shapes, or first-season sample rounds add 2–4 weeks. Always build in a buffer — contact us early and we will map an exact timeline for your specific project.
Start the Process
Send us your spec. We respond within 1 business day with a preliminary quotation and production timeline.